Shop Floor Control Software in Meridian, Idaho
Shop floor execution for Meridian manufacturers. Cycle times, stoppages, scrap and labor posted live from industrial tablets.
How Shop Floor Control works inside Manufacturing
Future-Proof Infrastructure For Your Global Operations
Your operational platform must support your business today and scale with your ambitions for tomorrow. We build on cloud-native infrastructure designed for high availability and global reach. Whether you're running a single facility or coordinating a network of plants across continents, the system provides consistent performance and a unified data model. This scalable foundation ensures that as you expand into new markets or acquire new facilities, your core operational software can grow with you seamlessly, without requiring a costly and disruptive re-architecture project.
Real-Time Costing For Every Production Run
Standard costing can hide a multitude of sins. Fluctuations in material prices, energy consumption, and labor allocation can turn a profitable job into a loss without you knowing until month-end. We integrate real-time operational data with your financial systems to provide accurate, up-to-the-minute job costing. Understand the true cost and profitability of every single work order as it happens. This allows for more accurate quoting, better decision-making on the floor, and a clear understanding of which products and processes are truly driving your bottom line.
Unify Your Disparate SCADA And PLC Data
Your plant floor is rich with data from SCADA systems and PLCs, but it rarely informs your business-level MRP. We bridge that critical gap. Our platforms are built to ingest, normalize, and contextualize high-frequency machine data, transforming it into meaningful insights for production planning, maintenance scheduling, and quality assurance. Stop letting valuable operational data sit unused in isolated systems. We create a unified data stream that connects machine performance directly to your bottom line, and we deliver this integrated solution in 30 days, guaranteed.
Decouple Your Operations From Monolithic ERPs
Is your ERP’s rigid manufacturing module holding your shop floor hostage? We specialize in building agile operational layers that sit between your floor and your corporate ERP. This approach gives you the custom workflows and real-time flexibility you need for production, scheduling, and inventory, without the cost and complexity of modifying the core ERP. Data is synced seamlessly for financial reporting, but your operations are free to innovate at their own pace. You get the best of both worlds: operational agility and corporate data integrity.
Unlocking Hidden Capacity In Your Production
You likely have untapped capacity hidden by inefficient scheduling, unexpected downtime, and poor material flow. Our custom platforms expose these inefficiencies with real-time OEE tracking and production analytics. By visualizing bottlenecks and optimizing workflows based on live data, our clients consistently unlock additional production capacity without investing in new machinery. We focus on building the digital tools your operations team needs to maximize asset utilization. See the impact for yourself; you pay nothing until you approve the delivered solution, making it a performance-based investment in your own productivity.
AI-Driven Demand Forecasting For Materials Planning
Traditional forecasting based on historical averages is no match for modern market volatility. We build AI and machine learning models into your MRP system to create more accurate and dynamic demand forecasts. By analyzing historical sales, market trends, seasonality, and even external economic indicators, our systems provide a probabilistic view of future demand. This allows your procurement team to make smarter, data-driven decisions on raw material purchasing, reducing both the risk of stockouts and the cost of carrying excess inventory. Stay ahead of demand shifts.
Frequently Asked Questions
What kind of AI capabilities are included?
Our ERP & Finance Core leverages AI to transform your financial data into a strategic asset. We integrate intelligent automation for tasks like invoice processing and reconciliation, reducing manual effort and errors. The system also provides AI-powered analytics for cash flow forecasting, anomaly detection, and trend analysis. This gives your leadership team predictive insights to make proactive, data-driven decisions that drive profitability and efficiency. It’s not just about managing finances; it’s about optimizing them.
Is this a cloud-based or on-premise solution?
Our ERP & Finance Core is a modern, cloud-native solution. This provides superior flexibility, security, and accessibility compared to outdated on-premise systems. Your team can securely access critical financial data from anywhere, on any device. The cloud architecture also allows for seamless updates, effortless scalability, and robust disaster recovery without the need for you to manage expensive physical server hardware. It’s the modern foundation for a modern business.
How does the system handle multi-currency transactions?
Our ERP & Finance Core is built for global business, with robust multi-currency capabilities. The system can process transactions, manage accounts, and generate financial reports in multiple currencies seamlessly. It automates currency conversions using real-time exchange rates, simplifies international accounting, and ensures compliance with global financial standards. This feature provides a clear and accurate financial picture of your entire operation, no matter where you do business.
Will this replace our current ERP system?
Absolutely not. Our service is designed to enhance and extend the power of your existing ERP, not replace it. We view your ERP as the central nervous system of your business. Our e-commerce storefront acts as the public-facing interface, connecting directly to that system. This approach leverages the investment you've already made in your ERP while expanding its capabilities into the digital marketplace, creating a unified and highly efficient operational ecosystem for your business.
What do you need from my team to get started?
To kick off the project, we primarily need access to a key stakeholder for decision-making and your technical team for ERP documentation or API access. We'll need your product data, content, and branding guidelines to ensure the storefront aligns with your business identity. Our project managers make the process efficient, providing clear checklists and communication channels to minimize the time commitment required from your team, allowing you to focus on your core operations.
Can you migrate data from my old e-commerce site?
Yes, we can manage the migration of essential data from your previous platform. This typically includes customer accounts, order history, and product content that isn't already housed in your ERP. Our team will develop a clear migration strategy to ensure a smooth transition with minimal disruption. We map data fields carefully to maintain integrity, so you can launch your new, powerful ERP-connected store without losing valuable historical information or impacting your customer experience.
How does the site perform with a large product catalog?
Our platforms are engineered to handle massive product catalogs with tens of thousands of SKUs without performance degradation. By leveraging the power of your ERP for data management and employing efficient database indexing and advanced caching strategies on the front end, we ensure a fast, responsive browsing experience for your customers. They can search, filter, and navigate your entire catalog quickly, leading to better engagement and higher conversion rates, regardless of its size.
Can you build custom features for our specific industry?
Definitely. We don't believe in one-size-fits-all solutions. Our core strength is building custom features tailored to your unique business needs and industry requirements. Whether you need complex product configurators, B2B quoting tools, or tiered pricing for wholesale customers, our team can build it. We translate your operational challenges into powerful, integrated digital tools. Since we manage your platform end-to-end, the possibilities for customization are virtually limitless, ensuring a perfect fit for your business.
What kind of ongoing support do you offer after launch?
We offer flexible post-launch support and maintenance packages tailored to your needs. These can include technical support for your team, proactive system monitoring, security updates, and performance tuning. While we manage your platform end-to-end and are free to manage it yourself, our optional support plans ensure your system remains secure, efficient, and aligned with your business needs long-term. We are committed to being a reliable technology partner for the life of your software.
Can the system manage Bill of Materials (BOM) and routing?
Absolutely. We build robust modules for managing complex, multi-level Bills of Materials (BOMs) and production routings. Our systems allow for easy creation, version control, and duplication of BOMs, linking them directly to inventory and procurement. You can define precise manufacturing steps, work centers, and labor requirements in your routings to ensure accurate job costing and efficient production scheduling. This provides the foundational control needed for any serious manufacturing operation.