Shop Floor Control Software in Freeport, New York
Shop floor execution for Freeport manufacturers. Cycle times, stoppages, scrap and labor posted live from industrial tablets.
How Shop Floor Control works inside Manufacturing
Go Live With Your Custom MRP In 30 Days
Lengthy implementation timelines for MES and MRP systems are a major barrier to progress. We eliminate this obstacle with a rapid deployment model that delivers a fully functional, custom platform in 30 days. Our process focuses on core operational needs first, building a robust foundation we can expand upon without disrupting your workflow. You see tangible results in a month, not a year. And with our $0 until approved guarantee, you only pay once the system is live and delivering the value we promised. There is no financial risk.
Decouple Your Operations From Monolithic ERPs
Is your ERP’s rigid manufacturing module holding your shop floor hostage? We specialize in building agile operational layers that sit between your floor and your corporate ERP. This approach gives you the custom workflows and real-time flexibility you need for production, scheduling, and inventory, without the cost and complexity of modifying the core ERP. Data is synced seamlessly for financial reporting, but your operations are free to innovate at their own pace. You get the best of both worlds: operational agility and corporate data integrity.
Unify Disparate PLC and SCADA Systems
Your shop floor is a mix of equipment from different vendors, each with its own proprietary controls and data protocols. This diversity creates data silos that prevent a holistic view of your operation. Our platforms are built with integration at their core, designed to communicate with a wide array of PLCs, SCADA systems, and industrial sensors. We consolidate this fragmented data into a single, cohesive operational view, allowing you to manage the entire factory as one integrated system rather than a collection of disconnected islands.
A Resilient Microservices-Based Architecture
Monolithic software applications are fragile; a single failure can bring down the entire system. We build modern manufacturing platforms using a microservices architecture. Each core function—like inventory management, scheduling, or quality assurance—operates as an independent, interconnected service. This modular approach improves system resilience, as an issue in one area won't cascade. It also allows for faster, more targeted updates and scaling of specific functions as your operational needs evolve. Build a future-proof foundation that is as robust and adaptable as your business.
Scalable Architecture for Multi-Site Industrial Operations
Managing operations across multiple facilities presents unique challenges in standardization and visibility. Our platform is built on a scalable architecture designed to support multi-site enterprises. We enable you to deploy standardized workflows and KPIs across all locations, providing a unified, apples-to-apples view of performance from a single dashboard. This allows for centralized oversight, benchmarking between plants, and the efficient rollout of best practices across your entire organization. Grow your footprint without sacrificing control or operational consistency. With our fully managed dedicated cloud architecture, you control the deployment strategy on a month-to-month engagement.
Reduce Operator Onboarding Time and Errors
In a tight labor market, getting new operators up to speed quickly and safely is critical. Our platforms feature intuitive, graphical user interfaces with guided workflows that mirror your best-practice SOPs. This visual approach significantly reduces the learning curve compared to legacy text-based or convoluted systems. New hires can become productive faster, with fewer procedural errors, because the system itself enforces the correct sequence of operations. This improves initial quality, reduces the training burden on senior staff, and accelerates time-to-competency for your entire team.
Frequently Asked Questions
What is your service cancellation policy?
We believe in earning your business, not locking you into it. Our service agreements are straightforward and transparent. Should you choose to cancel, we provide a clear off-boarding process. Most importantly, the source code we built for you is yours to keep. You can take your custom system and have it managed internally or by another vendor. This gives you ultimate freedom and control, ensuring you're never trapped by a subscription model. We're confident the value we provide will make you want to stay.
How long does it take to build and launch?
Our streamlined process allows us to deliver your complete, custom-built, and ERP-integrated e-commerce storefront in just 30 days. This rapid timeline is possible due to our focused expertise and efficient development methodology. We begin with a clear discovery phase to map out requirements, followed by agile development sprints that ensure we meet our deadline without compromising quality. We get your business selling online faster, so you can see a return on your investment sooner.
What is the main benefit of direct ERP integration?
The primary benefit is creating a single, automated source of truth for your entire business. This eliminates costly manual data entry errors, ensures customers see real-time inventory and pricing, and dramatically streamlines order fulfillment. The result is a massive boost in operational efficiency, improved customer satisfaction, and a scalable foundation for growth. It transforms your e-commerce platform from a simple sales channel into a fully integrated, intelligent extension of your core business operations.
What is the timeline for developing manufacturing software?
Our agile development process is engineered for rapid results. We guarantee delivery of your custom manufacturing or MRP software within an aggressive 30-day timeline. This accelerated deployment minimizes disruption to your operations and allows you to realize benefits almost immediately. We get a powerful, tailored solution into your hands faster than any traditional development firm, giving your business a significant competitive advantage and a swift return on investment.
How do you handle data security for sensitive production data?
We prioritize the security of your proprietary data with a multi-layered approach. Our development process includes implementing robust access controls, end-to-end data encryption, and regular security audits to protect against unauthorized access and cyber threats. We build on secure, modern cloud infrastructure and adhere to industry best practices to ensure the confidentiality, integrity, and availability of your critical operational information. Your trust and data security are paramount in everything we build.
What happens if I'm not satisfied with the final product?
Your complete satisfaction is our primary goal, which is why our payment model is built on it. You don't pay anything until you have thoroughly reviewed and approved the software we've built. If the solution doesn't meet the agreed-upon specifications, we will continue to refine it until it does. This zero-risk guarantee ensures the final product delivers the exact functionality and value your business requires. Our success is directly tied to yours.
How do you handle data migration from my old systems?
We manage the entire data migration process to ensure a seamless transition. Our team works with you to map data from your legacy systems, spreadsheets, or outdated software into the new platform. We perform cleansing and validation to ensure data integrity before executing a carefully planned migration that minimizes downtime. Our goal is to have you up and running on day one with all your historical and operational data intact, accurate, and ready to use.
Can your system provide real-time production monitoring?
Yes, providing real-time visibility is a key feature. We create intuitive dashboards that display live data from your shop floor, including machine status, production counts, cycle times, and quality metrics. This empowers your managers to identify bottlenecks, address issues as they happen, and make informed decisions on the fly. Real-time monitoring moves you from reactive problem-solving to proactive optimization, dramatically improving overall equipment effectiveness (OEE).
Can the system manage Bill of Materials (BOM) and routing?
Absolutely. We build robust modules for managing complex, multi-level Bills of Materials (BOMs) and production routings. Our systems allow for easy creation, version control, and duplication of BOMs, linking them directly to inventory and procurement. You can define precise manufacturing steps, work centers, and labor requirements in your routings to ensure accurate job costing and efficient production scheduling. This provides the foundational control needed for any serious manufacturing operation.
What industries do you serve within manufacturing?
We develop custom solutions for a wide range of manufacturing sectors, including industrial machinery, metal fabrication, electronics, plastics, consumer goods, and more. Because our software is built from the ground up for each client, it is not limited by a specific industry template. We focus on understanding your unique operational processes, whether discrete, batch, or process manufacturing, and build a tailored system that solves your specific challenges and drives growth.