Shop Floor Control Software in Kettering, Ohio
Shop floor execution for Kettering manufacturers. Cycle times, stoppages, scrap and labor posted live from industrial tablets.
How Shop Floor Control works inside Manufacturing
Real-Time Costing For Every Production Run
Standard costing can hide a multitude of sins. Fluctuations in material prices, energy consumption, and labor allocation can turn a profitable job into a loss without you knowing until month-end. We integrate real-time operational data with your financial systems to provide accurate, up-to-the-minute job costing. Understand the true cost and profitability of every single work order as it happens. This allows for more accurate quoting, better decision-making on the floor, and a clear understanding of which products and processes are truly driving your bottom line.
Reduce The Burden On Your IT Department
Your internal IT team is stretched thin maintaining legacy systems and responding to daily support tickets. They shouldn't have to be experts in custom scripting and brittle, point-to-point integrations for shop floor systems. We deliver a robust, fully managed platform that removes this burden. Our solution is built for industrial-grade reliability and security, and we handle the complexities of system integration and ongoing maintenance. This frees your IT talent to focus on higher-value strategic initiatives rather than patching together disparate manufacturing software and troubleshooting PLC connections.
Reduce Scrap And Rework Through Process Control
Quality isn't just about final inspection; it's about controlling the process at every step. Our platforms provide real-time Statistical Process Control (SPC) by monitoring critical parameters directly from your machinery. The system can automatically alert operators or even stop a process when a parameter drifts outside of its specified limits, before defects are ever produced. This proactive approach to quality drastically reduces scrap rates, minimizes costly rework, and ensures that your output consistently meets customer specifications, directly boosting your profitability and reputation.
API-First Design For A Future-Proof Operation
Your technology stack will evolve. New robots, sensors, and enterprise systems will be introduced. A platform built on a closed architecture becomes obsolete quickly. We design every system with an API-first approach, ensuring that all data and functions are accessible for seamless integration with other tools. This makes your operation future-proof, allowing you to easily connect to new technologies as they emerge without needing to rip and replace your core operational software. It's a strategic architecture designed for long-term adaptability and growth.
An API-First Approach To Industrial Operations
True operational efficiency requires seamless data flow between OT and IT systems. Our API-first development strategy ensures your new manufacturing platform is an integration hub, not an island. We connect your PLCs, MES, ERP, and WMS into a single, cohesive ecosystem. This allows for real-time data exchange, automated workflows, and a unified view of production. Because we manage your platform end-to-end, you maintain full control over your integration roadmap, adding new machines or software partners without vendor lock-in. Start building a truly connected factory floor, delivered in just 30 days.
Give Your Team The Tools They Need
Clunky software and paper-based processes frustrate your best operators and are a primary source of errors. We design intuitive, role-based interfaces that deliver the right information at the right time. From interactive digital work instructions on a tablet to real-time OEE dashboards on the floor, we empower your team with tools that reduce friction, improve data accuracy, and boost morale. Better tools lead to higher engagement and a more productive, efficient workforce.
Frequently Asked Questions
Who owns our data in your ERP system?
You do. Your data is your most valuable asset, and it always remains 100% yours. We are simply the custodians and processors of that data within the secure environment we build for you. We provide robust tools for data export and management, ensuring you have constant access and control. Our contracts clearly state your ownership, providing you with the legal and practical assurance that your business intelligence belongs to you and you alone.
What types of businesses benefit most from this ERP?
Our ERP & Finance Core is ideal for mid-market B2B companies struggling with disconnected systems, manual processes, and a lack of clear financial visibility. If you're using a patchwork of spreadsheets, entry-level accounting software, and other disparate tools, you're a perfect candidate. We provide the foundational structure needed to scale operations efficiently, automate core financial workflows, and gain the strategic insights necessary to compete and win in your market.
Are there any monthly fees or hidden costs?
No. We believe in clear, upfront pricing. The project is quoted as a one-time cost to build and deliver your ERP-connected storefront. Once delivered, the code is 100% yours. There are no ongoing licensing fees, revenue-sharing agreements, or mandatory maintenance plans from us. You have complete control and ownership. We offer optional ongoing support packages, but they are not required, giving you the freedom to manage your asset as you see fit.
How is my customer and business data handled?
Your data remains your data, always. It is securely transmitted between your storefront and your ERP system, never stored on intermediate third-party servers. We implement robust security protocols to protect data in transit and at rest. Since the storefront communicates directly with your ERP, you maintain full control over your sensitive customer and business information within your own infrastructure. This direct-connection model is inherently more secure than solutions relying on multiple plugins or middleware.
Can you migrate data from my old e-commerce site?
Yes, we can manage the migration of essential data from your previous platform. This typically includes customer accounts, order history, and product content that isn't already housed in your ERP. Our team will develop a clear migration strategy to ensure a smooth transition with minimal disruption. We map data fields carefully to maintain integrity, so you can launch your new, powerful ERP-connected store without losing valuable historical information or impacting your customer experience.
Do you integrate AI features into the storefront?
Yes, we can integrate powerful AI capabilities to enhance the user experience and drive sales. This includes AI-powered search for more relevant results, personalized product recommendations based on user behavior, and dynamic pricing models that can be managed from your ERP. We can also implement chatbots for instant customer support. These features are designed to create a smarter, more intuitive shopping experience that boosts engagement, customer satisfaction, and ultimately, your revenue.
How do you handle data migration from my old systems?
We manage the entire data migration process to ensure a seamless transition. Our team works with you to map data from your legacy systems, spreadsheets, or outdated software into the new platform. We perform cleansing and validation to ensure data integrity before executing a carefully planned migration that minimizes downtime. Our goal is to have you up and running on day one with all your historical and operational data intact, accurate, and ready to use.
Who owns the operational data that my company generates?
You retain 100% ownership of your data. The software we build is a tool to help you manage your operations, but the information you input and generate—including production metrics, customer lists, and inventory data—belongs exclusively to you. We ensure you have easy access to export or back up your data at any time. Our role is to be the custodian of the technology, not the owner of your valuable business intelligence.
Does the software support barcode and RFID tracking?
Yes, we build comprehensive inventory and work-in-progress (WIP) tracking using barcode and RFID technology. This allows for real-time visibility of raw materials, components, and finished goods as they move through your facility. By scanning items at key stages, you can automate data collection, eliminate manual entry errors, and maintain a precise, perpetual inventory count. This level of tracking is crucial for improving accuracy, reducing lost materials, and streamlining order fulfillment.
What industries do you serve within manufacturing?
We develop custom solutions for a wide range of manufacturing sectors, including industrial machinery, metal fabrication, electronics, plastics, consumer goods, and more. Because our software is built from the ground up for each client, it is not limited by a specific industry template. We focus on understanding your unique operational processes, whether discrete, batch, or process manufacturing, and build a tailored system that solves your specific challenges and drives growth.