Shop Floor Control Software in Broken Arrow, Oklahoma
Shop floor execution for Broken Arrow manufacturers. Cycle times, stoppages, scrap and labor posted live from industrial tablets.
How Shop Floor Control works inside Manufacturing
Break Down Your Operational Data Silos
When engineering, planning, and production operate from separate datasets, inefficiency and error are inevitable. BOMs don't match routings, and schedules don't reflect shop floor reality. We build a single, unified data core that becomes the source of truth for your entire operation. This ensures that every department is working with the same, up-to-the-minute information. The result is a synchronized workflow, reduced rework, faster decision-making, and an end to the cross-departmental friction caused by conflicting or outdated data.
Eliminate Manual Spreadsheet-Based Reporting
Your managers' time is too valuable to be spent wrestling with spreadsheets to create daily production reports. We automate operational reporting by building live dashboards that pull data directly from the source. Key metrics like units produced, scrap rate, cycle time, and OEE are visualized in real-time and compiled into historical trend reports automatically. This frees your leadership to spend less time on data aggregation and more time on analysis and strategic decision-making, using accurate, up-to-the-minute information to drive performance improvements across the plant.
Future-Proofing Your Industrial Tech Stack
Legacy systems and proprietary protocols create a brittle and expensive-to-maintain technology environment. We build your operational platform using an API-first, microservices architecture. This modern approach ensures your core system is flexible and extensible, capable of integrating with any future technology, from next-generation robotics to advanced AI modules. Instead of being locked into a monolithic system that will become obsolete, you get a dynamic platform that evolves with your business and the industry, ensuring long-term viability and adaptability without requiring a complete overhaul every few years.
Empower Floor Supervisors With Actionable Intelligence
Your supervisors are the key to operational excellence, but they can't be effective when they're flying blind or buried in paperwork. We equip them with real-time dashboards accessible on any device, showing live production counts, machine status, and quality alerts. This allows them to solve problems on the spot, reallocate resources dynamically, and make informed decisions without escalating to management. The platform becomes their operational co-pilot, enhancing their expertise and giving them the autonomy to drive efficiency directly on the shop floor.
Unlocking Hidden Capacity In Your Production
You likely have untapped capacity hidden by inefficient scheduling, unexpected downtime, and poor material flow. Our custom platforms expose these inefficiencies with real-time OEE tracking and production analytics. By visualizing bottlenecks and optimizing workflows based on live data, our clients consistently unlock additional production capacity without investing in new machinery. We focus on building the digital tools your operations team needs to maximize asset utilization. See the impact for yourself; you pay nothing until you approve the delivered solution, making it a performance-based investment in your own productivity.
Mastering Complex and Dynamic Bill of Materials
For manufacturers with configurable or engineered-to-order products, managing Bill of Materials (BOM) versions is a primary source of errors and delays. Our platform replaces static, spreadsheet-based BOMs with a dynamic, rule-based system. This allows for the automatic generation of accurate material lists based on specific order configurations, reducing manual input errors and ensuring the right components are allocated every time. Stop wrestling with version control and phantom parts; gain a system that handles complexity with ease, directly connecting your sales and engineering specifications to your production floor reality.
Frequently Asked Questions
How long does ERP implementation take?
We've redefined ERP deployment. Our agile methodology allows us to deliver your complete, custom ERP & Finance Core in just 30 days. Traditional implementations can take months or even years, causing massive disruption. We focus on building a powerful, stable foundation first, getting you operational faster. This accelerated timeline means you start realizing a return on your investment almost immediately, without the prolonged pain of a typical enterprise software rollout.
Who owns our data in your ERP system?
You do. Your data is your most valuable asset, and it always remains 100% yours. We are simply the custodians and processors of that data within the secure environment we build for you. We provide robust tools for data export and management, ensuring you have constant access and control. Our contracts clearly state your ownership, providing you with the legal and practical assurance that your business intelligence belongs to you and you alone.
Can you integrate with my specific ERP system?
Yes. Our expertise lies in creating bespoke connections to a wide range of ERP systems, from industry leaders to custom-built solutions. We work directly with your ERP's architecture to build a seamless, real-time data bridge. Our process involves a thorough discovery phase to understand your specific system and business logic. This ensures your new e-commerce storefront functions as a true extension of your core operations, delivering unparalleled accuracy and efficiency from day one.
How do you ensure the e-commerce platform is secure?
Security is paramount in our development process. We build on proven, stable frameworks and adhere to industry best practices, including OWASP guidelines, to protect against common vulnerabilities. Our direct ERP connection minimizes the attack surface by eliminating risky third-party plugins. We implement SSL/TLS encryption for all data transmission, secure authentication protocols, and build your site to be fully PCI compliant, ensuring your business and customer data are always protected.
What is the main benefit of direct ERP integration?
The primary benefit is creating a single, automated source of truth for your entire business. This eliminates costly manual data entry errors, ensures customers see real-time inventory and pricing, and dramatically streamlines order fulfillment. The result is a massive boost in operational efficiency, improved customer satisfaction, and a scalable foundation for growth. It transforms your e-commerce platform from a simple sales channel into a fully integrated, intelligent extension of your core business operations.
How can custom software improve my shop floor efficiency?
Custom software directly addresses your unique operational bottlenecks. It can automate manual tasks, provide real-time production monitoring, optimize inventory levels, and improve supply chain visibility. By digitizing workflows for quality control, scheduling, and maintenance, you reduce human error and empower your team with accurate, actionable data. This leads to increased throughput, reduced waste, and a more streamlined, profitable manufacturing process from raw materials to finished goods.
Who owns the operational data that my company generates?
You retain 100% ownership of your data. The software we build is a tool to help you manage your operations, but the information you input and generate—including production metrics, customer lists, and inventory data—belongs exclusively to you. We ensure you have easy access to export or back up your data at any time. Our role is to be the custodian of the technology, not the owner of your valuable business intelligence.
What is your cancellation policy if we start a project?
Our unique model makes cancellation straightforward and risk-free. Since you don't pay anything until you approve the final product, you can disengage at any point during the 30-day development process without financial loss. We are confident in our ability to deliver a solution that meets your needs, but this policy ensures you have complete control and peace of mind. Your satisfaction is the trigger for payment, not the start of the project.
How do you ensure the software is user-friendly for my team?
We design with the end-user in mind, focusing on intuitive interfaces and streamlined workflows. We work directly with your team to understand their daily tasks and challenges, ensuring the software is a tool that helps them, not a hurdle they must overcome. By simplifying complex processes and creating clear, role-based dashboards, we maximize user adoption and minimize the need for extensive training. A powerful tool is only effective if your team loves using it.
Does the software support barcode and RFID tracking?
Yes, we build comprehensive inventory and work-in-progress (WIP) tracking using barcode and RFID technology. This allows for real-time visibility of raw materials, components, and finished goods as they move through your facility. By scanning items at key stages, you can automate data collection, eliminate manual entry errors, and maintain a precise, perpetual inventory count. This level of tracking is crucial for improving accuracy, reducing lost materials, and streamlining order fulfillment.